Toolbox Talk: Fall Protection

Topic: Staying Safe at Heights – Fall Protection Basics
Duration: 10-15 minutes

Why This Matters

Falls are one of the leading causes of serious injuries and deaths in construction and industrial settings. Whether it’s off a ladder, scaffolding, roof edge, or loading dock, a fall can happen in seconds but have lifelong consequences. The good news? Most falls are preventable with the right equipment, awareness, and habits.

Common Fall Hazards

  • Working on unprotected roof edges or open-sided floors

  • Improperly secured ladders

  • Missing or damaged guardrails

  • Misused aerial lifts or scaffolding

  • Slippery or cluttered walking surfaces

Key Elements of Fall Protection

1. Fall Protection Systems

  • Personal Fall Arrest System (PFAS): Includes a harness, lanyard, and anchor point. Always inspect before use.

  • Guardrails: First line of defense around open edges or holes.

  • Safety Nets: Used when other systems aren’t practical.

2. Anchor Points

  • Must support at least 5,000 lbs per worker attached.

  • Never tie off to pipes, rebar, scaffolding frames, or guardrails unless they are certified.

3. Harness & Lanyards

  • Harness straps should be snug, not loose.

  • Connect lanyard to the back D-ring between the shoulder blades.

  • Lanyards should allow limited free fall, ideally less than 6 feet.

Best Practices

  • Plan your work. Know where fall hazards are before you start.

  • Inspect equipment daily. Look for frayed lanyards, damaged harnesses, or worn connectors.

  • Keep walkways and work areas clear. Don’t work near edges without fall protection in place.

  • Stay trained. Know how to properly don, inspect, and use your gear.

What Not to Do

  • Don’t work at height without fall protection

  • Don’t assume someone else checked your gear

  • Don’t tie off to anything that isn’t rated for fall arrest

  • Don’t use fall protection gear that’s been involved in a fall

Discussion Points

  • Does everyone know the fall hazards on this site?

  • Do we have the right fall protection equipment available and in good condition?

  • Has everyone been trained on how to properly wear a harness?

Final Reminder

One misstep can lead to tragedy. Fall protection is not optional. It’s your lifeline—literally. Speak up if something doesn’t look right, and never rush a job that involves working at heights.

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TOOLBOX TALK: SLIP, TRIP, AND FALL PREVENTION